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Basic Commissioning Steps of Diesel Generator Set

Step one, add water to the tank. First turn off the drain valve, add clean drinking water or pure water to the position of the tank mouth, cover the tank.

Step two, add oil. Choose CD-40 Great Wall engine oil. Machine oil is divided into summer and winter two kinds, different seasons choose different oil, in the process of adding oil to observe the vernal scale, until the oil is added to the vernal scale filled position, cover the oil cap, do not add more, too much oil will cause the phenomenon of oil and burning oil.

The third step is to distinguish between the oil intake and the return of the machine. In order to ensure that the oil intake of the machine is clean, it is generally necessary to let the diesel settle for 72 hours. Do not insert the oil into the bottom of the cylinder to avoid sucking dirty oil and blocking the tubing.

The fourth step, pump diesel oil, first loosen the nut on the hand pump, hold the handle of the diesel generator set hand pump. Pull and press evenly until the oil enters the pump.

Step five, let the air out. If you want to loosen the air release screw of the high pressure oil pump, and then press the hand oil pump, you will see oil and bubbles overflow in the screw hole until you see all the oil flowing out. Tighten the screws.

Step six, connect the starter motor. Distinguish between the positive and negative electrodes of the motor and the positive and negative electrodes of the battery, this is the positive electrode, and this is the negative electrode at the tail. The two batteries should be in series to achieve the effect of 24V. Connect the positive terminal of the motor first. When connecting the positive terminal, do not let the terminal contact other wiring segments. Then connect the negative electrode of the motor, be sure to connect it firmly, so as to avoid sparking and burning the wiring section.

Step seven, air switch. Before starting the machine or the machine does not enter the power supply state, the switch should be in a separate state, the lower end of the switch has four terminals, these three are three-phase firewire, Cummins generator set is connected to the power line, the independent next to the neutral line, the neutral line and any of the firewire contact the power supply is 220V lighting, Do not use a device that exceeds one third of the rated power of the generator.

Step eight, instrumentation. Ammeter, during use, accurately read the amount of power used. Voltmeter to detect motor output voltage. Frequency table, frequency table must reach 50Hz, is the basis for detecting speed. Current and voltage conversion switch, detecting motor instrument data. Oil pressure gauge, detect the diesel engine running oil pressure, at full speed, should not be less than 0.2 atmospheric pressure, tachometer, speed should be located at 1500 RPM. Water temperature table, in the process of use, can not exceed 95 degrees, oil temperature generally can not exceed 85 degrees.

Step nine: Start. Now I run it again, turn on the ignition, press the button, release the Volvo generator set after driving, run for 30 seconds, flip the high and low speed switch, the machine slowly increases from idle to high speed, and check all the meter readings. Under all normal circumstances, the air switch can be closed, and the power is successfully transmitted.

Step ten: Stop the machine. First turn off the air switch, cut off the power supply, the diesel engine from high speed to low speed, let the machine idle for 3 to 5 minutes, and then turn off.


Post time: Apr-12-2024